Bandar Bukit Raja, Klang
Vinda is one of the largest FMCG companies for hygiene products in Asia, with nearly
10,000 employees.
Responsibilities:
Accountable for achieving the total operation results SQCDM (Safety, Quality, Cost, Delivery, Morale) of the respective Business Unit.
Leads and coaches crews (Process Engineer, Team Leader) on problem solving.
Set daily operation priorities, important and routine tasks.
Responsible to report the production KPI’s daily and monthly.
Ensure production data in the tracking systems are up-to-date and accurate.
Liaise with cross-function department such as Production Planning, Quality, Production Development, Production Initiatives and Projects when it comes to ad hoc and planned external activities involving the assigned production lines.
Ensure the Business Unit works towards “run-to-standard”, by making use of 0- Loss Algorithm to solve problem permanently.
Manage three production lines under category OBD (Open Baby Diaper) for NB, S, L, XL & XXL size.
Successful relocate machines from old site to new factory with close cooperation with Technology Department, Engineering & Maintenance and Facilities & Utilities Department.
Complete machine relocation commissioning and validation with QA Department and Product Development Department.

Jowat Manufacturing is manufacturer of adhesives and sealants.
Responsibilities:
Oversee production of Reactive Hot Melt Adhesives based on Polyurethane (PUR).
Implement Just-in-Time (JIT) production methodology to control costs and inventory, resulting in additional 20T of production output every month.
Reduce monthly Internal Errors (IE) for product quality by reducing from 20% to 3%
Train a very skilled working force and reduction of poor performing employees.
Ensure work environment in the whole production is safe for workers and adequate steps are carried out to maintain quality of finished goods.
Make sure extruder and man power has sufficient capacity to meet customer order.
Develop production schedule for three-shift operation with over 40 employees.
Team lead for Emergency Rescue Team (ERT) and employer representative in Occupational Safety and Health (OSH) Committee.
Reason for leaving: Family commitment. Decided to move back to Selangor.

Samalaju Industrial Park, Sarawak
OCI of South Korea took over Tokuyama Malaysia in 2017.
Responsibilities:
Optimize plant processes and improve monthly production from 850MT to 1200MT of Polysilicon.
Control the monthly unit cost consumption from USD13/kg to USD11/kg.
Restructure the operators into several groups according specialization such as Harvesting group, Filament Setting group and Supporting group for more effective operation.
Coordinate daily maintenance schedule with Maintenance Department to reduce production loss time for each batch of Chemical Vapour Deposition (CVD) reactor.
Initiate the Risk Assessment on operation manual and complete the risk control plan.
Report monthly production and improvements to Plant Manager and Group President.
Reason for leaving: Moved back to West Malaysia.

Samalaju Industrial Park, Sarawak
Tokuyama is a manufacturer of polycrystalline silicon materials.
June 2016 – May 2017:
Responsibilities:
Increase monthly production capacity from 500MT to 850MT.
Reduce monthly unit cost consumption from USD15/kg to USD13/kg.
Approve monthly and revised daily batch production schedule for CVD reactors.
Approve stoppage, maintenance and start-up schedule for short-term maintenance in TCS (Trichlorosilane) Production Section, CVD Production Section, Vent-Gas-Recovery (VGR) Section and Utilities Area.
Confirm maintenance procedure for the equipment in term of Mechanical, Electrical and Instrumentation Engineering.
Prepare annual OSH (Occupational Safety and Health) Plan and participation in semi-annual audit.
Set safety target and safety education plan for all Manufacturing staff from Engineer level, DCS Board Operator, Field Technician and Operator level.
Apr 2012 – May 2016: Senior Production Executive
Responsibilities:
Lead five rotation shift members amount to 200 people in executing plant operation.
Make critical decision on emergency working procedure during operational problems to minimize impact on safety and production.
Ensure plant operation and Standard Operation Procedure (SOP) is comply with HSE guidelines and regulations.
Motivate shift members and contractor workers to demonstrate HSE best practices to achieve total Lost Time Injury (LTI) free of 1.5million hours.
Investigate on all process safety incidents and occupational accidents in workplace.
Conduct Permit to Work (PTW) reviews and establish Confined Space management plan.
Supervise all plant operational activities (DCS and Field) in order to achieve high Polysilicon purity of 99. 99…99 (nice 9s).
Communicate with other departments such as Technical Coordination Department, Maintenance Department and Logistics Department for operational and technical support.
Prepare equipment so that maintenance personnel can safe maintenance and repair jobs.
Prepare daily production reports, plan and assign daily job duties to Shift Leader, Field Engineers, Field Technician and Operators.
Plan schedule for Field Engineers and Technicians and determine whether overtime work is necessary to meet production capacity.
Work under tight time frame during start up, shutdown and emergency conditions.
Provide training and coaching to all Manufacturing staff through education programs, workshops and trainings.
Guide Field Engineers and Technicians to perform risk assessment such as HIRARC, KYT (Kiken-Yochi Training) and PYT (Process-Yochi Training) on operation manual.
Review and approve SOP and check lists regarding operation manual for all plant activities.
Knowledge on various chemicals and understand Material Safety Data Sheets (MSDS) of Caustic Soda, Hydrochloric Acid, Nitric Acid, Quick Lime, O-cresol, Chlorosilanes and etc.

Prefecture, Japan
Tokuyama is a manufacturer of polycrystalline silicon materials.
Responsibilities:
Japanese language, culture studies and basic plant technical training under sponsorship of The Association for Overseas Technical Scholarship (AOTS).
Basic education about Polysilicon Plant Process and practical training at Polysilicon Plant.
Master on how to interpret P&ID (Piping and Instrumentation Diagram), PFD (Process Flow Diagram), block diagram, plot plan and isometric drawing.
Gain technical knowledge on how to operate different kinds of equipment such as valves, pumps, compressors, reactors, heat exchangers, distillation towers and etc.
DCS and technical training for planned start-up and shutdown with model plant.

Responsibilities:
Industrial training under Chlorination Department that producing powder free rubber gloves.
Data collection and monitoring for Chlorine supplying system and Scrubber.
Engineering drawing preparation for new ducting lines according capacity expansion.
Cost calculation and new project coordination.